001007219 001__ 1007219 001007219 005__ 20240711085653.0 001007219 0247_ $$2doi$$a10.1007/s11666-023-01587-1 001007219 0247_ $$2ISSN$$a1059-9630 001007219 0247_ $$2ISSN$$a1544-1016 001007219 0247_ $$2Handle$$a2128/34486 001007219 0247_ $$2WOS$$aWOS:000975909900001 001007219 037__ $$aFZJ-2023-01991 001007219 082__ $$a670 001007219 1001_ $$0P:(DE-Juel1)191444$$aGildersleeve, Edward$$b0$$eCorresponding author$$ufzj 001007219 245__ $$aThermally Sprayed Functional Coatings and Multilayers: A Selection of Historical Applications and Potential Pathways for Future Innovation 001007219 260__ $$aBoston, Mass.$$bSpringer$$c2023 001007219 3367_ $$2DRIVER$$aarticle 001007219 3367_ $$2DataCite$$aOutput Types/Journal article 001007219 3367_ $$0PUB:(DE-HGF)16$$2PUB:(DE-HGF)$$aJournal Article$$bjournal$$mjournal$$s1690883250_13576 001007219 3367_ $$2BibTeX$$aARTICLE 001007219 3367_ $$2ORCID$$aJOURNAL_ARTICLE 001007219 3367_ $$00$$2EndNote$$aJournal Article 001007219 520__ $$aThermal spray coatings are material systems with unique structures and properties that have enabled the growth and evolution of key modern technologies (i.e., gas turbines, structurally integrated components, etc.). The inherent nature of these sprayed coatings, such as their distinctive thermal and mechanical properties, has been a driving force for maintaining industrial interest. Despite these benefits and proven success in several fields, the adoption of thermal spray technology in new applications (i.e., clean energy conversion, semiconductor thermally sprayed materials, biomedical applications, etc.) at times, however, has been hindered. One possible cause could be the difficulty in concurrently maintaining coating design considerations while overcoming the complexities of the coatings and their fabrication. For instance, a coating designer must consider inherent property anisotropy, in-flight decomposition of molten material (i.e., loss of stoichiometry), and occasionally the formation of amorphous materials during deposition. It is surmisable for these challenges to increase the risk of adoption of thermal spray technology in new fields. Nevertheless, industries other than those already mentioned have benefited from taking on the risk of implementing thermal spray coatings in their infrastructure. Benefits can be quantified, for example, based on reduced manufacturing cost or enhanced component performance. In this overview paper, a historical presentation of the technological development of thermal spray coatings in several of these industries is presented. Additionally, emerging industries that have not yet attained this level of thermal spray maturation will also be discussed. 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