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@PHDTHESIS{Ayhan:1037841,
author = {Ayhan, Yavuz Selim},
title = {{I}ntegration of a rib-channel design to improve air-side
contacting in solid oxide cell ({SOC}) stacks},
volume = {651},
school = {RWTH Aachen University},
type = {Dissertation},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2025-00987},
isbn = {978-3-95806-797-4},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {82},
year = {2024},
note = {Dissertation, RWTH Aachen University, 2024},
abstract = {Energy transition worldwide can be realized with the
contribution of promising and advanced technologies such as
solid oxide cells (SOCs). Although commercial products are
on the market, this ceramic-based technology can still be
improved to increase both operating efficiency and lifetime,
and reduce the cost of the end product. Non-optimal air-side
contacting in SOC stacks causes performance loss compared to
single-cell measurements and may be avoided by a novel
design, which is the direct printing of an air-side
electrode contact layer in a rib-channel form. This ceramic
layer also provides gas distribution, eliminating the need
for machined or stamped gas channels on the metallic
interconnect. Since the machining/pressing process is costly
and time-consuming, printing this ceramic layer with a novel
design might be advantageous in terms of performance
enhancement and cost-effectiveness in SOC stacks. To realize
the novel idea, stencil printing was used to print ribs from
pastes with different recipes and preparation routes. Two
different perovskite materials, developed and used in-house,
were utilized in the paste preparation. It is observed that
changing solid content and binder content by keeping the
type of ingredients and the particle size distribution (PSD)
within the paste batch the same did not change the
rheological behavior. It has been observed that the reason
was the lack of a three-dimensional (3D) network within the
paste structure which provides structural recovery after the
printing. It led to an undesired shape on the printed design
because the paste flows and does not retain its printed
shape. However, by adding a dispersant and varying the PSD
of the powders, the pastes became more controllable, and the
influence was directly seen in the shape of printed ribs
with sharper edges and flatter surfaces. In addition,
rheology results were applied to the printing process to
achieve successful printing results, i.e. a delay before
separation of the substrate from the stencil was applied
according to the timedependent behavior plot obtained from
rheology measurements. Thus, ribs with a thickness of about
500 μm with an appropriate surface flatness were
successfully printed and characterized by electron
microscopy, 3D confocal microscopy, and white light
topography. As an outlook, the best-performing design,
microstructure, and material combination for the rib-channel
form will be investigated. In addition, a stack test
consisting of cells with this rib-channel design of the
cathode contact layer will be performed and evaluated.},
cin = {IMD-2},
cid = {I:(DE-Juel1)IMD-2-20101013},
pnm = {1231 - Electrochemistry for Hydrogen (POF4-123)},
pid = {G:(DE-HGF)POF4-1231},
typ = {PUB:(DE-HGF)3 / PUB:(DE-HGF)11},
urn = {urn:nbn:de:0001-2501281150356.973657649657},
doi = {10.34734/FZJ-2025-00987},
url = {https://juser.fz-juelich.de/record/1037841},
}