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@INPROCEEDINGS{Buerhop:1046018,
author = {Buerhop, Claudia and De Oliveira, Aline Kirsten Vidal and
Mashkov, Oleskandr and Nascimento, Lucas and Braga, Marília
and Rüther, Ricardo and Peters, Ian Marius},
title = {{C}ombined {N}on-{D}estructive {T}echniques for {O}n-{S}ite
{F}ailure {A}nalysis -{S}howcase of {G}lass {C}racks with
{B}urn {M}arks in a {PV} {P}ower {S}tation},
publisher = {IEEE},
reportid = {FZJ-2025-03658},
pages = {-},
year = {2025},
abstract = {Reliability of PV modules is important for power production
and to maximize energy yield. Module faults represent a
potential risk of yield loss when their causes and
implications are unclear. We present a strategy to
efficiently perform failure analysis in solar power parks
with simple methods using the example of double glass
modules with glass cracks and burn marks in a single-axis
tracking multi-MWp PV power plant. In a sample of 984
modules, $8.5\%$ exhibited glass cracks, with $86\%$ of
these located directly next to the tracker elements, as
detected by visual inspection. Some $34\%$ of the 180
modules next to the tracker had glass cracks and $47\%$ of
these also had burn marks. IR and UVF imaging showed
anomalies for all modules with glass cracks and for another
$15\%$ that had no glass cracks. The targeted use of
electroluminescence and for the first time in superposition
with UVF imaging highlights deactivated cell areas with
local hotspots. Our hypothesis is that due to short cables
mechanical stresses are transferred to the junction box and
weaken the solder joints to such an extent that temperature
increases with glass cracks and burn marks are the result.
Through the consistent use of simple methods of an extensive
sample and the targeted use of more complex methods, the
vulnerable positions of the modules next to the tracker
could be identified; we estimate that approx. $33-46\%$ of
the modules next to the tracker in this power plant could
have been affected.},
month = {Jun},
date = {2025-06-08},
organization = {2025 IEEE 53rd Photovoltaic
Specialists Conference (PVSC), Montreal
(Canada), 8 Jun 2025 - 13 Jun 2025},
cin = {IET-2},
cid = {I:(DE-Juel1)IET-2-20140314},
pnm = {1212 - Materials and Interfaces (POF4-121)},
pid = {G:(DE-HGF)POF4-1212},
typ = {PUB:(DE-HGF)8},
doi = {10.1109/PVSC59419.2025.11132595},
url = {https://juser.fz-juelich.de/record/1046018},
}