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@INPROCEEDINGS{Barysch:1046457,
author = {Barysch, Vera and Yu, Shicheng},
title = {{A}tomic layer deposition ({ALD})},
school = {RWTH Aachen},
reportid = {FZJ-2025-03810},
year = {2025},
abstract = {M III.1: Functional Layers - Atomic Layer
Deposition(ALD)Vera Barysch (Supervisor: Shicheng
Yu)IntroductionAtomic layer deposition (ALD) is a thin-film
growth method in which a substrate is first exposedto a
gaseous reactant that chemisorbs onto its surface. After
purging excess reactant and byproducts,a second gaseous
reactant is introduced, reacting with the first layer to
form a solid film(Figure 1). By repeating this cycle, the
film thickness can be increased with atomic-scale
precision.This self-limiting growth mechanism enables
precise control over layer thickness and conformality,even
on complex 3D surfaces.[1]Figure 3: Schematic depiction of
the ALD process. The cycle can be repeated until the desired
layer thickness is achieved. [2]The main drawbacks of ALD
are its low throughput and relatively high production costs,
whichinitially limited its use in functional coatings.
However, with the continuing miniaturization ofelectronic
devices following Moore’s law, precise nanoscale control
has become increasinglyimportant, paving the way for broader
ALD adoption. In contrast to chemical vapor deposition(CVD)
or sputtering, ALD offers better uniformity and
conformality.[1]ApplicationsSince its introduction by
Aleskovski in Russia and subsequent commercial development
bySuntola et al. in Finland, ALD has been applied in the
fabrication of optical devices,semiconductors, and other
electronics, as well as in catalysis and anti-corrosion
coatings. Inelectrochemical energy systems, notable
applications include:- LTO-coated LLZTO solid electrolytes:
Li6.45 Al0.05La3Zr1.6Ta0.4O12(LLZTO) was coatedwith
nanoscale Li4Ti5O12 (LTO) via TiO2 ALD, reducing grain
boundary resistance andimproving Li wettability.[3]-
Single-atom Pt catalysts: ALD enables the preparation of Pt
single-atom catalysts withhigh catalytic efficiency for the
hydrogen evolution reaction.[4]- Gas separation membranes:
ALD coatings of Al2O3, ZnO, or TiO2 on polymermembranes
modify the microstructure, resulting in tunable CO2
permeation behavior.[5]ALD variantsThermal ALD relies on
heat to drive the surface reactions. Plasma-enhanced ALD
(PEALD) usesa plasma source to generate reactive species,
enabling deposition at lower temperatures and
oftenincreasing reaction rates. Radical-enhanced ALD (REALD)
similarly introduces highly reactiveradicals, but without
the ion bombardment associated with plasma, which can be
advantageous forsensitive substrates. More recently,
continuous flow ALD has been developed for
industrialscalability: in this approach, substrates pass
sequentially through dedicated chambers for
precursorexposure and purging under constant flow
conditions.[1]Questions1. What are the main advantages and
limitations of ALD?2. How is ALD relevant to energy
research?References[1] Kääriäinen, T., et al., John Wiley
$\&$ Sons 2013.[2] Seo, J., et al., Nanoscale Adv. 4 2022
1060.[3] Chang, C.-Y., et al., J. Power Sources 652 2025
237593.[4] Cheng, N., et al., Nat. Commun. 7 2016 13638.[5]
Niu, X., et al., J. Membr. Sci. 664 2022 121103.},
month = {Sep},
date = {2025-09-01},
organization = {EC Days, Eindhoven (Netherlands), 1
Sep 2025 - 2 Sep 2025},
subtyp = {Other},
cin = {IET-1},
cid = {I:(DE-Juel1)IET-1-20110218},
pnm = {1223 - Batteries in Application (POF4-122) / HITEC -
Helmholtz Interdisciplinary Doctoral Training in Energy and
Climate Research (HITEC) (HITEC-20170406)},
pid = {G:(DE-HGF)POF4-1223 / G:(DE-Juel1)HITEC-20170406},
typ = {PUB:(DE-HGF)31},
url = {https://juser.fz-juelich.de/record/1046457},
}