% IMPORTANT: The following is UTF-8 encoded. This means that in the presence
% of non-ASCII characters, it will not work with BibTeX 0.99 or older.
% Instead, you should use an up-to-date BibTeX implementation like “bibtex8” or
% “biber”.
@PHDTHESIS{Pinto:1046645,
author = {Pinto, Ralstom},
title = {{A} constitutive theory to represent non-idealities in
contacting of {SOC} interconnect contacts},
volume = {673},
school = {RWTH Aachen University},
type = {Dissertation},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2025-03877},
isbn = {978-3-95806-846-9},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {xii, 139},
year = {2025},
note = {Dissertation, RWTH Aachen University, 2025},
abstract = {The electrical contact resistance at solid oxide cell (SOC)
contacts is a key aspect which contributes to ohmic losses
in an SOC stack. These resistances are primarily dependent
on the mechanical contact pressures applied in the active
area, which are influenced by non-idealities caused by
manufacturing limitations. Finite element methods (FEM) can
be used to study these phenomena, but conventional
simulation approaches are often impractical due to excessive
computation times. Such excessive computational times are
caused by complex designs of repeating components and high
mesh resolutions required for accurate modeling. To address
these challenges, this work investigates the use of
computational homogenization techniques in the SOC stack.
These methods characterize the periodically repeating
structure of interconnect contacts as an equivalent material
response, capturing the required effects while significantly
reducing computation time. The non-idealities arising from
manufacturing tolerances are incorporated using a
constitutive material model demonstrating an
offset-formulation, while the soft porous coating on the
contacts is represented through a coating-formulation.
Furthermore, the model shows temperaturedependent and
rate-dependent behavior, making it capable of simulating the
various loading stages in the lifecycle of an SOC contact.
On developing a simplified modeling approach for the
aforementioned challenges, a framework is developed to
extrapolate key parameters relevant to SOC performance
directly from this simplified model. This motivates the use
of the simplified model as a replacement of full-field
modeling approaches. The developed modeling framework is
validated through experimental case studies, which focus on
evaluating the mechanical contact pressure after stacking
and also the electrical contact resistance during operation.
The findings from this work have important implications for
optimizing several process parameters to achieve an ideal
contact configuration in the active area of an SOC stack.
These parameters may include stacking force, tolerance
limits, temperature distribution, material properties and
the geometric design of contacts, which can be evaluated
efficiently using the proposed computational approach.},
cin = {IMD-2},
cid = {I:(DE-Juel1)IMD-2-20101013},
pnm = {1231 - Electrochemistry for Hydrogen (POF4-123)},
pid = {G:(DE-HGF)POF4-1231},
typ = {PUB:(DE-HGF)3 / PUB:(DE-HGF)11},
doi = {10.34734/FZJ-2025-03877},
url = {https://juser.fz-juelich.de/record/1046645},
}