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@ARTICLE{Turnali:1046974,
author = {Turnali, Ahmet and Kibaroglu, Dilay and Evers, Nico and
Gehlmann, Jaqueline and Sayk, Lennart and Peter, Nicolas J.
and Elsayed, Abdelrahman and Noori, Mehdi and Allam, Tarek
and Schleifenbaum, Johannes Henrich and Haase, Christian},
title = {{S}egregation-guided alloy design via tailored
solidification behavior},
journal = {Materials today advances},
volume = {25},
issn = {2590-0498},
address = {Amsterdam},
publisher = {Elsevier},
reportid = {FZJ-2025-04042},
pages = {100549},
year = {2025},
abstract = {This study presents an alloy design perspective guided by
elemental segregation during solidification to determine the
site-specific chemistry and related local thermodynamic
properties of dendritic microstructures. This was
accomplished via manipulation of the microsegregation
behavior by means of nominal alloy composition and thermal
conditions of the solidification processes, including
modified cooling rates spanning over six orders of
magnitudes using ingot casting, directed energy deposition
(DED-LB/M) additive manufacturing (AM) and laser powder bed
fusion (PBF-LB/M) AM processes. Our approach was
demonstrated by computationally designing a novel
AlxCo25Fe(50-x)Ni25 multi-principal element alloy (MPEA) as
a model system, employing a combination of CALPHAD, Scheil,
and multiphase-field simulations, and by experimentally
validating the resulting microstructure evolution. The lower
Al content (x = 10.5) was designated to generate a
supersaturated single-phase fcc matrix suitable for
heat-treatments to trigger local phase transformations. The
higher Al content (x = 14.5) was selected to define the size
and morphology of dual-phase microstructures by controlling
phase nucleation and growth through segregation during
solidification. Our results showcased how selective
enrichment of the desired elements in interdendritic regions
can be employed to induce local phase transformations during
solidification or post heat-treatments, while their size can
be flexibly controlled by the degree of undercooling during
solidification. The suggested segregation-guided design
approach can be transferred to other alloy systems, enabling
effective tuning of local functional, structural, kinetic,
and, as shown in this study, thermodynamic properties of
dendritic microstructures by predetermining the nature of
the alloy matrix through tailored solidification behavior.},
cin = {IMD-1},
ddc = {600},
cid = {I:(DE-Juel1)IMD-1-20101013},
pnm = {1241 - Gas turbines (POF4-124)},
pid = {G:(DE-HGF)POF4-1241},
typ = {PUB:(DE-HGF)16},
doi = {10.1016/j.mtadv.2024.100549},
url = {https://juser.fz-juelich.de/record/1046974},
}