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001046984 1001_ $$0P:(DE-Juel1)190603$$aHilger, Martin$$b0
001046984 245__ $$aTowards sustainable interconnects for solid oxide cells: An integrated technical and environmental evaluation of coating methods
001046984 260__ $$aNew York, NY [u.a.]$$bElsevier$$c2025
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001046984 520__ $$aThis work presents a comprehensive evaluation of three industrially relevant coating processes – atmospheric plasma spraying (APS), wet powder spraying (WPS), and electrophoretic deposition (EPD) – for the application of MnCo1.9Fe0.1O4 (MCF) spinel-based protective layers on solid oxide cell (SOC) interconnects. Using Crofer-type ferritic stainless steels as substrate, the coatings were assessed with respect to their technical performance and environmental impact. Microstructural characterization, topography analysis for relevant interconnect structures, and mid-term exposure tests at 800 °C in air confirm that all three methods can produce uniform, well-adhering, and protective coatings compatible with SOC stack integration. While APS serves as a technologically mature reference, the suspension-based techniques WPS and EPD demonstrate comparable protective functionality after suitable thermal treatments. Furthermore, life cycle assessment reveals significant sustainability benefits for the newer methods – especially EPD – due to lower energy demand and enhanced material efficiency. The results highlight WPS and EPD as promising, environmentally advantageous alternatives for large-scale application of protective interconnect coatings in SOC systems.
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001046984 536__ $$0G:(EU-Grant)101058784$$aNOUVEAU - NOVEL ELECTRODE COATINGS AND INTERCONNECT FOR SUSTAINABLE AND REUSABLE SOEC (101058784)$$c101058784$$fHORIZON-CL4-2021-RESILIENCE-01$$x1
001046984 536__ $$0G:(DE-Juel1)SOFC-20140602$$aSOFC - Solid Oxide Fuel Cell (SOFC-20140602)$$cSOFC-20140602$$fSOFC$$x2
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001046984 7001_ $$0P:(DE-HGF)0$$aEl Jardali, Khaled$$b1
001046984 7001_ $$0P:(DE-HGF)0$$aFeyzi, Vafa$$b2
001046984 7001_ $$0P:(DE-Juel1)195720$$aVakhrameev, Daniil$$b3$$ufzj
001046984 7001_ $$0P:(DE-Juel1)129766$$aNaumenko, Dmitry$$b4
001046984 7001_ $$0P:(DE-Juel1)179598$$aSchwaiger, Ruth$$b5
001046984 7001_ $$0P:(DE-HGF)0$$aIribarren, Diego$$b6
001046984 7001_ $$0P:(DE-Juel1)138081$$aLenser, Christian$$b7$$eCorresponding author
001046984 7001_ $$0P:(DE-Juel1)161591$$aGuillon, Olivier$$b8$$ufzj
001046984 7001_ $$0P:(DE-Juel1)129636$$aMenzler, Norbert H.$$b9$$ufzj
001046984 773__ $$0PERI:(DE-600)1491915-1$$a10.1016/j.jpowsour.2025.238471$$gVol. 659, p. 238471 -$$p238471 -$$tJournal of power sources$$v659$$x0378-7753$$y2025
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