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@ARTICLE{Zhang:1047159,
author = {Zhang, Yinxia and Bartosik, Matthias and Brinckmann,
Steffen and Lee, Subin and Kirchlechner, Christoph},
title = {{T}oughening nitride hard coatings by deflecting cracks
along grain boundaries},
journal = {Materials science $\&$ engineering / A},
volume = {935},
issn = {0921-5093},
address = {Amsterdam},
publisher = {Elsevier},
reportid = {FZJ-2025-04116},
pages = {148392},
year = {2025},
abstract = {Grain boundaries (GBs) in hard coatings are often
considered as the weakest link, acting as preferred pathways
for crack propagation and thereby limiting the coating's
fracture toughness. In this study, we investigate whether
continuous crack deflection along GBs can mitigate this
limitation and enhance the fracture resistance of hard
coatings. Three model systems were examined: CrN, AlN and
their multilayered structure coatings, all characterized by
columnar GB structures. Fracture toughness was
quantitatively assessed using an in situ SEM
micro-cantilever fracture testing. The key approach of this
study is the use of two different loading geometries, with
notches aligned either parallel or perpendicular to the
coating's growth direction, allowing us to compare the
influence of the crack propagation direction and deflection.
Across all three systems, the perpendicular notch
configuration—aligned across the columnar
microstructure—resulted in approximately 8 $\%$ higher
fracture toughness. This enhancement is attributed to
continuous crack deflection along GBs during deformation.
Additionally, the extent of crack deflection was found to
depend on the local GB arrangement, with transgranular
fracture observed when no well-aligned GBs were present
along the crack path. These findings provide quantitative
insights into the toughening mechanisms enabled by
GB-mediated crack deflection and offer design strategies for
mechanically robust hard coatings.},
cin = {IMD-1},
ddc = {530},
cid = {I:(DE-Juel1)IMD-1-20101013},
pnm = {1241 - Gas turbines (POF4-124)},
pid = {G:(DE-HGF)POF4-1241},
typ = {PUB:(DE-HGF)16},
doi = {10.1016/j.msea.2025.148392},
url = {https://juser.fz-juelich.de/record/1047159},
}