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@INPROCEEDINGS{Kaghazchi:1048387,
author = {Kaghazchi, Payam and Winkler, Lars},
title = {{Z}r {I}ncorporation into {L}ithium {N}ickel {O}xides:
{S}olid {S}olution or {T}wo-{P}hase {S}ystem},
reportid = {FZJ-2025-04602},
year = {2025},
abstract = {Ni-rich cathodes such as LiNiO2 (LNO) offer high
theoretical capacities for Li-ion batteries, but their
performance degrades upon cycling due to limiting factors
such as microcracking, electrolyte decomposition, cation
mixing and/or oxygen loss. A common strategy to mitigate
these degradation mechanisms involves the use of doping
and/or coating agents to enhance structural stability and
capacity retention. Cobalt, alumina, and manganese – used
in NCA and NCM cathodes – are well-known examples that
improve cycling performance, although they reduce the
overall theoretical capacity compared to pure LNO.
Therefore, ongoing research aims to identify alternative
doping and coating agents that can stabilize LNO while
preserving its high theoretical capacity. Zirconium is a
promising candidate, with studies reporting improved
capacity retention when LNO is doped with small amounts of
Zr. However, incorporating Zr into the LNO lattice remains
challenging, even with low doping concentrations. This study
focuses on the incorporation of Zr into LNO using
electrostatic analysis and ab-initio density functional
theory (DFT) calculation. We analysed the synthesis route
using common precursor materials, which can yield either a
mixture of pure LNO and Li2ZrO3 (LZO), or Zr-doped LNO
(LixNiyZrZO2), potentially accompanied by second phases. Our
DFT calculation demonstrate that both cases, namely LNO +
LZO and Zr-doped LNO (+ second phase) are energetically
favoured over the precursor materials. We proposed several
chemical reactions pathways for Zr-concentrations ranging
from $1\%$ up to $7\%.$ The results suggest that low amounts
$(1-3\%)$ of Zr can be incorporated into LNO if a Ni-rich
secondary phase is also present. For higher Zr
concentrations $(4\%),$ stabilization within LNO requires an
oxygen-rich environment, such as high partial oxygen
pressure during synthesis. This observation holds true even
for elevated synthesis temperatures (~ 750°C) as confirmed
by ab-initio thermodynamic calculations. At Zr
concentrations above $4\%,$ we find phase separation into
LNO and LZO rather than Zr doped LNO. This phase separation
is likely detrimental, as LZO exhibits a large band gap (> 5
eV), whereas $3\%$ Zr-doped LNO and pure LNO have
significantly lower band gaps (~0.2 eV and 0.4 eV
respectively). Electrostatic calculation for large
particle-like atomistic structures with more than 3000 atoms
further reveal that Zr-doped LNO is energetically more
stable in elongated particle geometries compared to
spherical ones. Additionally, Zr ions tend to stay segregate
towards the particle surface. This preference could explain
experimental observations of elongated primary particles in
Zr-doped LNO and may correlate with improved mechanical
integrity and enhanced capacity retention.In summary, this
study provides theoretical insights into the synthesis
challenges and structural advantages of Zr doping into LNO
cathode materials. Our results indicate that Zr
concentrations between $1-4\%$ can be successfully
incorporated under appropriate conditions, such as Ni-rich
secondary phases or high oxygen partial pressure. These
findings support the potential of Zr as a stabilizing dopant
that retains the high capacity of LNO, offering guidance for
future experimental efforts to further understand and
develop advanced cathode materials for Li-ion batteries.},
month = {Sep},
date = {2025-09-29},
organization = {Material Development for Batteries
(MDB), Seoul (South Korea), 29 Sep 2025
- 3 Oct 2025},
cin = {IMD-2},
cid = {I:(DE-Juel1)IMD-2-20101013},
pnm = {1221 - Fundamentals and Materials (POF4-122) / AdamBatt -
Fortschrittliche Materialien für die Anwendung in Hybriden
Festkörperbatterien (13XP0305A)},
pid = {G:(DE-HGF)POF4-1221 / G:(BMBF)13XP0305A},
typ = {PUB:(DE-HGF)1},
doi = {10.34734/FZJ-2025-04602},
url = {https://juser.fz-juelich.de/record/1048387},
}