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@INPROCEEDINGS{Jerome:1049754,
author = {Jerome, Gbenga and Dam, An Phuc and Dirkes, Steffen and
Selmert, Victor and Samsun, Remzi Can and Eichel,
Rüdiger-A.},
title = {{D}ry{H}y: {P}rocess analysis and optimization of high
temperature solid oxide co-electrolysis coupled with direct
air capture for sustainable air-derived methanol},
reportid = {FZJ-2025-05538},
year = {2025},
abstract = {Addressing the increasing CO2 emissions contributing to
global climate change requires more than the transition to
the use of renewable electricity. As the chemical and
heavy-duty transport sectors remain dependent on
carbon-based inputs, alternative fossil-free production
pathways are essential. Green methanol produced from
renewable sources offers a promising pathway toward a
carbon-neutral economy. This approach not only facilitates
the storage of excess renewable power but also offers the
potential of recycling carbon dioxide. Sustainable
production of green methanol requires the availability of
renewable resources, negative CO2 feedstock and hydrogen
sources like water. However, the geographic mismatch between
renewable electricity potential and freshwater availability
poses a significant challenge for green methanol production.
Regions around the subtropics, which include most of Africa,
offer high solar potential but often face limited freshwater
availability. Therefore, it is crucial to produce green
methanol using processes that avoid competition with
freshwater resources. In the “DryHy” project, a process
technology is developed to overcome this challenge. By
combining direct air capture, which extracts water and
carbon dioxide from the atmosphere, with a Solid Oxide
Electrolysis (SOE) system powered by renewably generated
electricity, syngas can be produced as a key intermediate
for methanol synthesis. To assess the performance of this
process technology, a SOE system model capable of simulating
operation in co-electrolysis mode has been developed and
optimized in Aspen Plus. Two different system designs were
investigated, each utilizing different strategies of
avoiding undesired carbon deposition: a low utilization and
a high utilization design. Four key objectives were
considered in the multi-objective optimization study:
stoichiometric number, carbon oxide ratio, inlet
water-to-carbon dioxide ratio and energy efficiency related
to syngas composition and the SOE system design. The
trade-offs between these objectives are analyzed to optimize
the operation and performance of SOE systems in
co-electrolysis mode. A comparison of the two system designs
reveals that the high utilization design consistently
outperforms the low utilization design for the considered
objectives. In addition, a significant difference is
observed in the inlet water-to-carbon dioxide ratio required
to achieve the stoichiometric number needed for methanol
synthesis. Subsequently, the SOE system model will be
integrated with mathematical models of the direct air
capture system and the methanol reactor to assess the
performance and efficiency of the overall system. The
comprehensive analysis of the overall air-derived methanol
process will provide insight into important relationships
such as how variable product gas composition from the direct
air capture system affects SOE system performance and
subsequently methanol production. Moreover, insights will be
gained into how different system configurations and heat
integration strategies can further enhance the air-derived
methanol process.},
month = {Oct},
date = {2025-10-21},
organization = {International Conference on Circular
Economy, Renewable Energies and Green
Hydrogen in Africa, Windhoek (Namibia),
21 Oct 2025 - 25 Oct 2025},
subtyp = {After Call},
cin = {IET-1},
cid = {I:(DE-Juel1)IET-1-20110218},
pnm = {1232 - Power-based Fuels and Chemicals (POF4-123) /
BMBF-03SF0716A - Verbundvorhaben DryHy: Wasserbewusste
Erzeugung von Wasserstoff und e-Fuels in trockenen Regionen
(Phase 1), Teilvorhaben: Vorbereitung der Demonstationsphase
durch Untersuchung und Entwicklung der Einzeltechnologien
(BMBF-03SF0716) / HITEC - Helmholtz Interdisciplinary
Doctoral Training in Energy and Climate Research (HITEC)
(HITEC-20170406)},
pid = {G:(DE-HGF)POF4-1232 / G:(DE-Juel1)BMBF-03SF0716 /
G:(DE-Juel1)HITEC-20170406},
typ = {PUB:(DE-HGF)6},
url = {https://juser.fz-juelich.de/record/1049754},
}