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@INPROCEEDINGS{Sltzer:1054085,
author = {Söltzer, Lana and Wortmann, Bernhard and Heinrichs, Heidi},
title = {{S}hen {M}aterials {M}atter: {E}ndogenous {R}esource
{C}onstraints in {G}lobal {E}nergy {S}ystem {O}ptimization},
reportid = {FZJ-2026-01719},
year = {2026},
abstract = {As clean technologies are adopted more widely as part of
the energy transition, more attention is being given to the
availability of critical materials that could constrain the
expansion of low-carbon infrastructure. Current ex-post
analyses of electrolyzers and batteries, based on planned
capacity expansions and market shares, indicate that the
demand for certain critical raw materials will exceed the
available supply, even when accounting for recycling and
battery reuse [1, 2]. Nevertheless, the majority of energy
scenarios still treat material availability as an external
factor or assume an unlimited supply in their underlying
energy system models. While recent advances have begun to
acknowledge material bottlenecks, many approaches rely on
external accounting layers as a post-processing step or use
abstract criticality indicators. Others lack an endogenous
representation of recycling and supply dynamics.
Consequently, material constraints rarely influence energy
scenarios. This study, therefore, addresses the
methodological gap in representing material availability,
circularity, and resource scarcity within long-term energy
system models. Here, we demonstrate that introducing
materials as explicit commodities, subject to balance
constraints, a dynamically emerging secondary supply, and
cumulative primary resource limits, fundamentally alters the
optimal pathways of the system compared to conventional,
unconstrained resource models. Using the
ETHOS.FINE.Resources extension, which we have developed for
the open-source ETHOS.FINE framework [3], we demonstrate
that technology deployment is directly influenced by
material feasibility, as well as by cost and operational
constraints. Unlike prevailing modelling practice, secondary
material supply arises endogenously from past infrastructure
stocks, thereby linking historical investment decisions to
future system feasibility. This reveals system-level effects
that remain invisible in post-processing approaches,
including shifts towards alternative technology portfolios,
altered deployment timing, and the increased strategic value
of recycling capacity. We apply the framework to a
regionalized global model spanning eleven world regions
characterized by their roles as major material importers and
exporters. The model encompasses key low-carbon
technologies, such as photovoltaics, onshore and offshore
wind, batteries (NMC and LFP), and electrolyzers (PEM and
AEL), as well as a wide range of critical materials (Li, Ni,
Co, Cu, Si, Pt, Ir, Dy, and Nd). Primary material supply is
modelled endogenously through the explicit representation of
existing mining operations and new mine investments,
including by-product modelling and geological reserve
constraints, as well as endogenous secondary supply from
recycling. This allows us to consistently quantify global
material requirements, identify potential bottlenecks, and
explore mitigation strategies such as ramping up recycling,
substitution, and supply diversification. By incorporating
material demand, recycling potential, and primary supply
into the model, the approach enables a systematic assessment
of circular economy strategies and resource efficiency
pathways, as well as their implications for energy system
design and environmental impact. The framework enables the
monitoring of progress towards physically feasible
transition pathways at national and global scales, revealing
trade-offs between cost-optimal and material-realizable
energy systems. By unifying energy system optimization and
resource dynamics, ETHOS.FINE.Resources supports more
physically credible transition assessments and provides a
quantitative basis for informing critical materials policy,
circular economy strategies, and resilient industrial
planning within urgent decarbonization timeframes. Beyond
our findings, we aim to engage in a critical discussion with
the ISIE-SEM conference audience regarding the most
promising avenues for further material-induced constraints,
as well as non-technical mitigation strategies and the
methodological options for incorporating them endogenously.
Finally, we will jointly seek feedback on the best
strategies to support the community with our tools and
data.},
month = {Jul},
date = {2026-07-06},
organization = {ISIE-SEM 2026, Cambridge (UK), 6 Jul
2026 - 8 Jul 2026},
cin = {ICE-2},
cid = {I:(DE-Juel1)ICE-2-20101013},
pnm = {1111 - Effective System Transformation Pathways (POF4-111)
/ 1112 - Societally Feasible Transformation Pathways
(POF4-111)},
pid = {G:(DE-HGF)POF4-1111 / G:(DE-HGF)POF4-1112},
typ = {PUB:(DE-HGF)1},
url = {https://juser.fz-juelich.de/record/1054085},
}