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@PHDTHESIS{Sievert:1055037,
author = {Sievert, Tim},
title = {{E}ntwicklung von {K}orrosionsschutzschichten für
{P}rotonen-{A}ustausch-{M}embran-{W}asserelektrolyseure},
volume = {694},
school = {Bochum},
type = {Dissertation},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2026-01834},
isbn = {978-3-95806-888-9},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {201},
year = {2026},
note = {Dissertation, Bochum, 2025},
abstract = {Since renewable energy sources supply electricity with
temporal fluctuations, efficient energy storage methods play
a key role in bridging the gap between generation and
consumption. Proton exchange membrane water electrolysis
(PEM electrolysis) represents a central technical solution
in this context. However, its main disadvantage compared to
fossil hydrogen production lies in the high investment
costs, which are primarily due to corrosion-resistant
components made of titanium with noble metal coatings. In
particular, bipolar plates (BPP) and porous transport layers
(PTL) account for around two thirds of the system costs. The
aim of this work is to reduce the capital costs of PEM
electrolysers by developing suitable corrosion protection
coatings. For this purpose, PTLs made of stainless steel
expanded metals are coated with titanium to investigate
whether they can replace conventional PTLs made entirely of
titanium. In addition, noble-metal-free coatings are being
developed to completely substitute the noble metal layers
used so far. Metals, nitrides, alloys and conductive oxides
are considered as potential coating materials. Different
types of PTLs (felts, expanded metals, sintered bodies) as
well as different coating methods are investigated. The
focus is on thermal spraying (TS) and magnetron sputtering
(MS). In addition, corrosion tests are conducted to evaluate
both materials and process parameters. The results of PEM
electrolysis experiments carried out at IET-4 show that Ti
coatings deposited by cold gas spraying on stainless steel
expanded metals can achieve almost identical current
densities as conventional titanium-felt-based PTLs and can
be operated stably for more than 1000 hours. Furthermore,
titanium alloys with niobium or tantalum were produced by
magnetron sputtering, which form conductive oxide films
under corrosive electrolysis conditions. Initial tests show
stable current density over a period of 144 hours.
Transmission electron microscopy (TEM) also confirmed the
successful incorporation of niobium into the titanium oxide
layer. These findings support the hypothesis that targeted
doping can significantly increase the conductivity of the
forming oxide layers and that noble metal free corrosion
protection coatings can be used in PEM electrolysers.},
cin = {IMD-2},
cid = {I:(DE-Juel1)IMD-2-20101013},
pnm = {1241 - Gas turbines (POF4-124)},
pid = {G:(DE-HGF)POF4-1241},
typ = {PUB:(DE-HGF)3 / PUB:(DE-HGF)11},
doi = {10.34734/FZJ-2026-01834},
url = {https://juser.fz-juelich.de/record/1055037},
}