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@ARTICLE{Steinke:12315,
author = {Steinke, T. and Sebold, D. and Mack, D. E. and Vaßen, R.
and Stöver, D.},
title = {{A} novel test approach for plasma-sprayed coatings tested
simultaneously under {CMAS} and thermal gradient cycling
conditions},
journal = {Surface and coatings technology},
volume = {205},
issn = {0257-8972},
address = {Amsterdam [u.a.]},
publisher = {Elsevier Science},
reportid = {PreJuSER-12315},
pages = {2287 - 2295},
year = {2010},
note = {Record converted from VDB: 12.11.2012},
abstract = {Plasma-sprayed ceramic coatings, used as thermal barrier or
abradable coatings in high-pressure stages of gas turbines,
are exposed to high thermo-mechanical loading due to harsh
operating conditions. Under certain conditions they also
have to withstand attack by
calcium-magnesium-alumino-silicate (CMAS) deposits resulting
from the ingestion of siliceous minerals with the intake
air.Resistance to this kind of attack becomes more important
at higher temperatures, when the melting temperature of the
CMAS deposits is exceeded and a penetration into the coating
microstructural features (cracks and pores) can take place.
During cooling the CMAS solidifies and the coating loses its
strain tolerance, which can lead to coating failure.
Although the basic principles of failure seem to be
understood, a detailed analysis of the mechanisms and the
possibilities of avoiding delamination are still lacking,
especially because there are as yet no adequate test
beds.This paper investigates the possibility of testing such
coatings in a burner rig test facility under thermal
gradient cycling conditions and at the same time CMAS
deposition. This novel and unique test approach promises a
coating screening and characterization test under service
conditions. The CMAS rig was established because the test
conditions simulated here are closer to actual engine
conditions, as compared to previous tests with primarily
CMAS deposition and subsequent thermal furnace testing.The
experimental setup of this new test approach is described
and the applicability is confirmed. Furthermore, a first
evaluation for plasma-sprayed coatings is presented. A
significantly reduced lifetime was found for samples tested
with CMAS attack in comparison to tests with water
deposition only. The lifetime was also reduced compared to
older results without any corrosive media. A decrease of
nearly two orders of magnitude was found. A microstructural
evaluation of the coatings is presented and the mechanisms
and reasons for the very early failure are discussed. (C)
2010 Elsevier B.V. All rights reserved.},
keywords = {J (WoSType)},
cin = {IEK-1},
ddc = {620},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {Rationelle Energieumwandlung},
pid = {G:(DE-Juel1)FUEK402},
shelfmark = {Materials Science, Coatings $\&$ Films / Physics, Applied},
typ = {PUB:(DE-HGF)16},
UT = {WOS:000286343100067},
doi = {10.1016/j.surfcoat.2010.09.008},
url = {https://juser.fz-juelich.de/record/12315},
}