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@PHDTHESIS{Kovacs:141080,
author = {Kovacs, Stephan},
title = {{L}ebensdauer und {S}chädigungsentwicklung martensitischer
{S}tähle für {N}iederdruck-{D}ampfturbinenschaufeln bei
{E}rmüdungsbeanspruchung im {VHCF}-{B}ereich},
volume = {214},
school = {RWTH Aachen},
type = {Dissertation},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2013-06282},
isbn = {978-3-89336-959-1},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {123 S.},
year = {2014},
note = {Dissertation, RWTH Aachen, 2010},
abstract = {Low-pressure steam turbine blades are usually made of
martensitic steels with Cr contents between 9 and $12\%,$
which combine good corrosion resistance, high mechanical
strength and sufficient ductility. The inhomogeneous flow
field behind the vanes generates high-frequency oscillations
above 1 kHz. In addition, the blades with lengths up to 1.5
m are operated at rotational speeds up to 3000 rpm,
resulting in large centrifugal forces leading to the
superposition of extremely high mean stresses. Also
resonance oscillations during start-up and shutdown cannot
be completely excluded. Currently, the components are
designed using high safety factors against S-N curves with
an assumed asymptotic fatigue limit above 107 load cycles.
Nevertheless, fatigue cracks are observed even at high
number of cycles, starting fromthe blade root without
pre-damage by erosion or steam droplet impingement. While
fatigue failure usually occurs at the surface, fatigue
cracks at very high number of cycles (> 108) initiate at
oxides or intermetallic inclusions below the surface. This
transition between both failure mechanisms in the Very
High-Cycle Fatigue (VHCF) regime is in the focus of numerous
current research activities, because numbers of cycles above
108 can be attained in a viable period of time using the
recently developed high-frequency testing techniques
operated at 20 kHz. Also for wind turbines, gas turbines,
bearings, springs, etc. VHCF issues become increasingly
important.Within this work, the fatigue life and damage
behavior of a martensitic Cr-steel during fatigue loading
with and without high mean stresses at number of cycles to
failure above 108 was analyzed. On the one hand, the studies
gave insights into the relation between fatigue life and
fatigue damage evolution of the investigated group of
high-strength steels in the very high cycle fatigue regime
(up to 2∙109). In particular, the influence of high mean
stresses on the VHCF behavior (fracture origin, crack
growth, fatigue life) which was not investigated in detail
before is studied and the crack initiation and propagation
mechanisms are analyzed by electron microscopy (SEM, TEM /
FIB). With this, the work contributes to the reliable design
of future low-pressure steam turbines. The results show that
in particular non-metallic inclusionsin the steel cause
fracture by fatigue cracks initiated in the volume under
very high cycle fatigue conditions. This fatigue behavior
can be described very well by means of fracture mechanics
approaches over a wide range of load ratios.},
keywords = {Dissertation (GND)},
cin = {IEK-2},
cid = {I:(DE-Juel1)IEK-2-20101013},
pnm = {122 - Power Plants (POF2-122)},
pid = {G:(DE-HGF)POF2-122},
typ = {PUB:(DE-HGF)3 / PUB:(DE-HGF)11},
url = {https://juser.fz-juelich.de/record/141080},
}