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@PHDTHESIS{Lttschwager:17293,
author = {Lüttschwager, Frank},
title = {{R}auchgasseitige {K}orrosion von {N}ickelbasislegierungen
für zukünftige {D}ampfkraftwerke},
volume = {132},
school = {RWTH Aachen},
type = {Dr. (Univ.)},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {PreJuSER-17293},
isbn = {978-3-89336-773-3},
series = {Schriften des Forschungszentrums Jülich : Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {145 S.},
year = {2011},
note = {Record converted from JUWEL: 18.07.2013; RWTH Aachen,
Diss., 2011},
abstract = {Coal is still the most important energy source in Germany.
In 2009 it produced 42.9 $\%$ of the overall German
electrical power. Coal is available world-wide in large
quantities and can be delivered economically. One of the
possible ways to reduce CO$_{2}$ pollution is the increase
of efficiency of coal fired power plants, which requires
steam conditions of up to 700 °C – 730 °C and 350 bar.
Because many German power units will reach the end of their
technical lifespan in a few years or the following decade,
one will have the possibility to build up modern types of
power plants with increased efficiency of more than 50 \%.
Some international standards (European Pressure Equipment
Directive or ASME Boiler and Pressure Vessel Code) require
100 000 hour creep rupture strength of 100 MPa at 750 °C.
Therefore, nickel base alloys are in the focus of material
qualification processes. Nickel base alloys are well
investigated due to their hot corrosion behaviour. It is
known that sodium sulphate may generate hot corrosion on
those alloys at temperatures above its melting point of 884
°C. On nickel base alloys an eutectic mixture of nickel
sulphate and sodium sulphate with a melting point of 671 °C
can be generated, which leads to accelerated corrosion. This
work examines, whether the high amount of sulphur and alkali
metals will induce hot corrosion at the estimated working
temperature on devices manufactured from nickel base alloy.
Two synthetic coal ash deposits, according to the chemical
composition of hard coal and lignite, and typical flue gases
with and without sulphur dioxide were blended of pure
agents. The reactions of the deposits with heater tubes´
materials and synthetic flue gases are examined in the
temperature range from 650 °C to 800 °C and different time
ranges up to 2000 hours. The corroded specimen are examined
with SEM/EDX to identify relevant corrosion products and
determine the corrosivity of deposited compounds. Deposits
increase the corrosion rate of nickel base alloys in
comparison to air oxidation, even when there is no gaseous
sulphur oxide, like SO$_{2}$ or SO$_{3}$. This effect may be
found by examining model systems, for example inert deposits
like metal oxides, silicates or aluminosilicates and
corrosive deposits like alkali sulphates. Kinetic
investigations are carried out with a newly developed
electrochemical pickling method, which allows to calculate
the rates of hot corrosion underneath deposits. A material
ranking is given for the alloys 263, 617 and 740, and it can
be shown that under coal firing conditions lignite ash is
much more corrosive than hard coal ash. Finally,
thermodynamical calculations show possible reaction products
formed during the combustion of various world market coals
in power units. The coals’ potential of corrosion attacks
is evaluated qualitatively by using experimental and
thermodynamical data.},
cin = {IEK-2},
ddc = {500},
cid = {I:(DE-Juel1)IEK-2-20101013},
pnm = {Rationelle Energieumwandlung},
pid = {G:(DE-Juel1)FUEK402},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/17293},
}