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@PHDTHESIS{Nordhorn:188045,
author = {Nordhorn, Christian},
title = {{S}pannungsinduziertes {V}ersagen in
{H}ochtemperaturschichtsystemen},
volume = {241},
school = {Ruhr-Universität Bochum},
type = {Dr.},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2015-01523},
isbn = {978-3-95806-016-6},
series = {Schriften des Forschungszentrums Jülich, Reihe Energie
$\&$ Umwelt / Energy $\&$ Environment},
pages = {118 S.},
year = {2014},
note = {Ruhr-Universität Bochum, Diss., 2014},
abstract = {Ceramic components in high-temperature coating systems are
prone to stress-induced failure because of thermal mismatch
and system specific degradation processes. Lifetime models
are developed, in order to identify the underlying
mechanisms of system failure and to assess the coating
system reliability. A probabilistic lifetime model was
developed for calculations of the durability of
atmospherically plasma sprayed thermal barrier coating
systems under thermo-cyclic loading. The model algorithm
includes finite element analyses of thermally induced stress
fields in consideration of thermally induced oxide scale
growth, sintering of the ceramic topcoat, stress relaxation,
and microstructural features of the ceramic-metal interface.
To reduce the computing time, the interface of
two-dimensional models was approximated by periodic
functions, which are parameterized based on experimentally
determined surface roughness parameters. The results of
stress measurements in grown oxide scales by
photo-stimulated luminescence-spectroscopy validated the
implementations of mechanical boundary conditions, material
parameters, and the methodology of microstructure
approximation for the subsystem without topcoat. Lifetime
relevant stress field distributions calculated on the basis
of interface approximation functions were found to be in
accordance with stress distributions from three-dimensional
finite element analyses with realistic interface structures,
which were imported from topography measurements. The
lifetime model requires a calibration by presetting an
experimental lifetime distribution. The associated cycle
dependent calibration parameter re ects the effect of
fracture toughness increase for increasing crack length. The
calculated stress field distributions are employed in
fracture mechanical analyses of subcritical crack growth. A
comparison of the transient energy release rate with its
crack length dependent critical value results in cumulative
distribution functions for the probability of system
lifetime in dependence of the cycling conditions. Calculated
lifetime expectation values and standard deviations were
found to be in accordance to experimental lifetimes
determined as a function of interface temperature. The
stress field inversion rate directly correlated to oxide
scale growth rate was identified as main failure mechanism.
Sensitivity analyses were conducted with regard to further
parameter effects on the lifetime. The lifetime model
algorithm was abstracted and applied to the stress induced
failure of chromium evaporation barriers in stacks of solid
oxide fuel cells providing a conceptual modelling approach.},
keywords = {Dissertation (GND)},
cin = {IEK-1},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {122 - Power Plants (POF2-122)},
pid = {G:(DE-HGF)POF2-122},
typ = {PUB:(DE-HGF)11},
url = {https://juser.fz-juelich.de/record/188045},
}