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@PHDTHESIS{Song:19785,
author = {Song, Peng},
title = {{I}nfluence of {M}aterial and {T}esting {P}arameters on the
{L}ifetime of {TBC} {S}ystems with {MC}r{A}l{Y} and
{N}i{P}t{A}l {B}ondcoats},
volume = {137},
school = {RWTH Aachen},
type = {Dr. (Univ.)},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {PreJuSER-19785},
isbn = {978-3-89336-783-2},
series = {Schriften des Forschungszentrums Jülich : Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {V, 126 S.},
year = {2011},
note = {Record converted from JUWEL: 18.07.2013; RWTH Aachen,
Diss., 2011},
abstract = {The oxidation behavior of the bond coat is an important
factor determining the lifetime of thermal barrier coatings
(TBC) in the advanced gas turbine components. In the present
work, the effect of various testing parameters, such as
hot/cold dwell time, heating/cooling rate, atmosphere
composition on the bondcoat oxidation and associated TBC
lifetime has been investigated. The range of coating systems
included Electron Beam - Physical Vapor Deposited (EB-PVD)
and Air Plasma Sprayed (APS) TBC´s with MCrAlY (M = Ni, Co)
and NiPtAl- bondcoats of various compositions. The effect of
the testing parameters strongly depended on the type and
properties of the studied system. The lifetime of EB-PVD TBC
systems with conventional MCrAlY and NiPtAl bondcoats
forming uniform, flat alumina scales was found to be limited
by critical scale thickness, upon which a rapid crack
propagation at the scale/bondcoat interface results in
macroscopic failure. The lifetime of such systems was found
to be affected by factors, which influence the scale growth
rate and adherence (in particular by oxygen partial pressure
(pO$_{2}$) and water vapor content in the test gas in the
case of MCrAlY), whereas the temperature cyclic frequency
showed no significant effect. NiPtAl bondcoats showed a
superior behavior than the conventional MCrAlY-bondcoats due
to slower scale growth rate and better scale adherence. For
EB-PVD TBC systems with Zr-doped MCrAlYbondcoats the
lifetime is mainly determined by the crack growth rate in
the inhomogeneous inwardly growing oxide scales, whereas the
lifetime is not dependent on the pO$_{2}$ but rather on the
cyclic frequency. For APS TBC systems the bondcoat oxidation
is only one of several factors determining the ceramic
topcoat lifetime. Therefore the oxide scale adherence is of
less importance for lifetime of APS TBCs as compared to
EBPVD TBCs. For the former systems, the cracks initiated at
the convex asperities of the rough oxide scale / bondcoat
interface need to propagate through the TBC to cause
macroscopic failure. The rate of crack propagation in the
TBC is a critical step, which depends substantially on its
microstructural properties. In addition to the TBC-porosity
the bondcoat roughness profile is shown to be an important
parameter, which to a large extent determines the rate of
crack initiation and propagation. Higher Co-content in the
bondcoat was found to stabilize its microstructure thereby
lowering the CTE-mismatch stress in the ceramic topcoat thus
extending the TBC-lifetime. The major drawback of high
Co-contents was that such bondcoats are prone to form
fast-growing spinel oxides. This effect, which was
especially pronounced on rough surfaces could be suppressed
by only a minor (few microns) enrichment of Al on the
bondcoat surface prior to TBC-deposition produced by
heat-treatment in high vacuum. With respect to the effects
of experimental parameters it was found that contrary to
EB-PVD TBC systems a higher cycle frequency leads to
shortening of the APS TBC lifetime, whereas higher water
vapor content had no significant influence. The results of
the present work indicate that the lifetime of the TBC
systems with MCrAlY bondcoats would be shorter than that
required for long-term operation (25 000 hours) at the
envisaged operating temperature of 1000°C. Under such
circumstances using NiPtAl-type of bondcoats or perhaps
Pt-modified MCrAlY-bondcoats would be an option to obtain
the necessary lifetime extension, which can even justify the
high cost of metallic Pt.},
cin = {IEK-2},
ddc = {500},
cid = {I:(DE-Juel1)IEK-2-20101013},
pnm = {Rationelle Energieumwandlung},
pid = {G:(DE-Juel1)FUEK402},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/19785},
}