% IMPORTANT: The following is UTF-8 encoded. This means that in the presence
% of non-ASCII characters, it will not work with BibTeX 0.99 or older.
% Instead, you should use an up-to-date BibTeX implementation like “bibtex8” or
% “biber”.
@PHDTHESIS{Stille:202599,
author = {Stille, Sebastian},
title = {{V}ery {H}igh {C}ycle {F}atigue {B}ehavior of {R}iblet
{S}tructured {H}igh {S}trength {A}luminium {A}lloy {T}hin
{S}heets},
volume = {262},
school = {RWTH Aachen},
type = {Dr.},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2015-04798},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {XII, 123 S.},
year = {2015},
note = {RWTH Aachen, Diss., 2015},
abstract = {Fatigue testing was performed on two age hardened high
strength aluminum alloys (AA 2024 T351 and AA 7075 T6) at
ultrasonic frequencies of around 20 kHz in fully reversed
axial loading (R = -1). Tests were carried out on flat and
riblet structured thin sheets in order to evaluate their
usability for a novel technique for aerodynamic drag
reduction as well as for gaining further insight into the
relevant degradation and failure mechanisms. The studied
riblets were of semi-circular geometry and produced by a
flat rolling process which was developed at the Institute of
Metal Forming (RWTH Aachen University). Important aspects of
the present work are the influence of commercially pure CP
Al claddings – which are frequently used for the
prevention of corrosion – as well as of different riblet
dimensions on the fatigue performance. Whereas the bare
material shows a continuous transition from high cycle
fatigue(HCF) to very high cycle fatigue (VHCF), for clad
sheets a sharp transition from HCF failure (up to some
10$^{6}$ cycles) to run-outs (at $\geq$ some 10$^{9}$
cycles) is observed. Particularly in the megacycle regime,
the fatigue life of the structured bare materialis –
compared to the non-structured case – significantly
reduced by stress concentrations induced by the surface
structure. However, the fatigue performance of clad material
is not negatively affected by the riblets. In this case, the
threshold value at which the transition from HCF failure to
run-outs occurs was even higher than in the flat case. The
transition stress differs with cladding thickness as well as
with riblet geometry. Fatigue cracks are – even in the
case of run-outs– always initiated at the surface of the
clad layer and grow easily to the substrate. Specimens only
fail, if the threshold for further crack growth into the
substrate is exceeded. The fatigue limit of both, the flat
and riblet structured clad material can thus be described by
a fracture mechanics approach using a Kitagawa-Takahashi
diagram. In the case of structured clad material, the
threshold for fatigue failure is not only directly affected
by the remaining thickness of the cladding below the riblet
structure. Finite element (FEM) simulations demonstrate that
due to plastic deformation a stress redistribution in the CP
Al layer occurs which modifies the effective stress at the
interface (cladding / substrate). The effective interface
stress is thus as well a function of cladding thickness,
which therefore, besides the direct effect, also indirectly
influences the stress intensity of through-cladding cracks.
Further FEM simulations demonstrate that riblets can be
optimized with respect to VHCF performance, if the thickness
of the clad layer below the riblet valleys is around25\% of
the riblet diameter. The failure mechanisms of both tested
alloys are similar to each other. Further aspects covered in
this work are a detailed analysis of material changes
induced by the structuring process and the development of a
bending testing setup in which the loading conditions
resemble the exposure during use in active drag reduction
systems.},
cin = {IEK-2},
cid = {I:(DE-Juel1)IEK-2-20101013},
pnm = {111 - Efficient and Flexible Power Plants (POF3-111) /
HITEC - Helmholtz Interdisciplinary Doctoral Training in
Energy and Climate Research (HITEC) (HITEC-20170406)},
pid = {G:(DE-HGF)POF3-111 / G:(DE-Juel1)HITEC-20170406},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/202599},
}