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@PHDTHESIS{Froitzheim:2197,
author = {Froitzheim, Jan},
title = {{F}erritic {S}teel {I}nterconnectors and {T}heir
{I}nteractions with {N}i {B}ase {A}nodes in {S}olid {O}xide
{F}uel {C}ells ({SOFC})},
volume = {16},
issn = {1866-1793},
school = {RWTH Aachen},
type = {Dr. (Univ.)},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {PreJuSER-2197},
isbn = {978-3-89336-540-1},
series = {Schriften des Forschungszentrums Jülich : Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {169 S.},
year = {2008},
note = {Record converted from VDB: 12.11.2012; Aachen, RWTH, Diss.,
2008},
abstract = {In recent years high Cr ferritic steels such as Crofer 22
APU became the most widespread construction materials for
solid oxide fuel cell (SOFC) interconnects mainly due to low
cost and the ease of fabrication compared to ceramic
materials. It was shown that optimum properties with respect
to oxide scale growth and adherence could only be obtained
by very low, carefully controlled concentrations of minor
alloying additions such as Al and Si. This required
sophisticated alloy manufacturing methods, including vacuum
induction melting, resulting in higher manufacturing costs.
The high alloy purity also has as result a low creep
strength of the material which indirectly resulted in
increased oxidation rates of thin components. The aim of the
present project was the development of a ferritic steel with
improved creep strength and less restrictions with respect
to alloy purity (especially Al or Si levels) than in the
case of Crofer 22 APU For this purpose modifications of
Crofer 22 APU with various amounts of W, Nb, Al and Si were
investigated with respect to SOFC relevant properties. The
alloying additions W and Nb were chosen because they are
potentially suitable to increase creep strength by solid
solution strengthening (W) and precipitation strengthening
(Nb). The investigations included oxidation tests in air and
anode atmosphere at 800 and 900°C for up to 10000h, creep
tests, investigation of the electrical resistance of the
surface oxide scale as well as measurements of the
coefficient of thermal expansion (CTE). While the addition
of W did not have a major effect on the oxidation behaviour,
the addition of Nb resulted in significantly increased
oxidation rates. Further it could be shown that the Nb
containing precipitates of the Laves phase type had a high
affinity for Si which results in a reduced amount of Si in
the alloy matrix. Thus, in Nb containing alloys Si
impurities can be tolerated which causes lower alloy
manufacturing costs. At the same time Si additions suppress
the adverse effect of Nb on the oxidation behaviour by
stabilising the Laves phase which results in an oxidation
rate which, for 1-2mm thick specimens, is almost identical
to that of Crofer 22 APU. Due to the higher creep strength
the new alloys exhibited only a slight thickness dependence
of the oxidation rates with the consequence, that for thin
components of a few tenths of a mm the oxidation rates for
the new alloy were smaller than for Crofer 22 APU. Thus, if
the amounts of W, Nb and Si were carefully adjusted the new
material had, compared to Crofer 22 APU, similar CTE,
similar ductility and lower oxidation rates for thin
components. Apart from the interconnect material itself,
issues related to compatibility of the interconnect with
other cell components are a major problem in the SOFC. While
compatibility related issues on the cathode side are widely
known and have been extensively studied, diffusion related
problems on the anode side have been hardly addressed until
now. In the second part of the project a number of metallic
coatings were investigated to check their potential
suitability for inhibiting interdiffusion processes between
ferritic steel and Ni base anode or wire mesh. However, none
of the tested coatings could fulfil the requirements. In
contrast, CeO$_{2}$ turned out to be an efficient diffusion
barrier, and its electronic conductivity appeared to be
sufficient for SOFC purposes. Measurements of ceria coatings
on Crofer 22 APU substrates showed that a considerable part
of the area specific resistance is related to the thermally
grown oxide scale on the steel surface and to interfacial
resistances. The latter can be reduced substantially if an
intermediate Cu coating is applied between the steel
substrate and CeO$_{2}$ barrier layer.},
cin = {IEF-2},
ddc = {333.7},
cid = {I:(DE-Juel1)VDB810},
pnm = {Rationelle Energieumwandlung},
pid = {G:(DE-Juel1)FUEK402},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/2197},
}