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@PHDTHESIS{Rezanka:279599,
author = {Rezanka, Stefan},
title = {{A}bscheidung von {W}ärmedämmschichtsystemen mit dem
{P}lasma {S}pray-{P}hysical {V}apor {D}eposition-
({PS}-{PVD}-) {P}rozess - {U}ntersuchung des {P}rozesses und
der hergestellten {S}chichten},
volume = {290},
school = {Ruhr Universität Bochum},
type = {Dr.},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2015-07483},
isbn = {978-3-95806-095-1},
series = {Schriften des Forschungszentrums Jülich, Reihe Energie
$\&$ Umwelt / Energy $\&$ Environment},
pages = {XII, 204 S.},
year = {2015},
note = {Ruhr Universität Bochum, Diss., 2015},
abstract = {The growing awareness in society about the limitation in
resources, especially fossil fuels, has led to an important
research and development aim on new and existing
technologies to increase the efficiency of energy
converters. The application of thermal barrier coatings
(TBC) enables to increase the inlet temperature of gas
turbines and thus the degree of effectiveness [1, 2]. At
present, TBCs are deposited either by atmospheric plasma
spraying (APS) or by electron beam-physical vapor deposition
(EB-PVD) [1, 2]. The relatively new Plasma Spray-Physical
Vapor Deposition (PS-PVD) based on low pressure plasma
spraying (LPPS) combines the advantages of APS and EB-PVD,
in particular high deposition rates, relatively low
manufacturing costs (APS) and deposition of columnar
microstructures (EBPVD). Hence, PS-PVD coatings show high
strain tolerance making them suitable for the hottest
sections of the turbine [3-5]. In this work, the properties
of the coatings were investigated and related to the
application. The coating process was optimized by
introducing a pre-oxidation of the bondcoat surface carried
out prior to PS-PVD deposition, which leads to an
improvement of the durability of PS-PVD-TBCs above the level
of the conventional APS TBCs. The positive effect of the
preoxidation had already been indicated in [3] and was
investigated here. Also, the feasibility to coat real
geometries was proven in this work by application on turbine
vane models. An increased susceptibility to high temperature
corrosion by mineral deposits of the composition calcium
magnesium alumino silicate (CMAS) had been assumed before,
due to the high amount of open porosity in the columnar
structure. In this work, by means of modified burner rig
tests, it was shown that the resistance against this kind of
attack is equivalent to the one encountered in EB-PVD
coatings and only slightly below the one present in APS
coatings. Besides chemical damage, ingested CMAS particles
can limit the durability of coatings also by erosion.
Implementing standardized erosion tests, an increased
erosion resistance of deposited coatings with a plasma
containing H2, could be confirmed [4-6]. Coatings obtained
by this parameter showed comparable properties to APS
coatings, although the resistance of EB-PVD coatings was not
reached. The second major aim of this work was to develop a
better understanding of the PS-PVD process in order to
enable further optimization and reliable industrial
application. This task requires models to describe the
phenomena experienced by the material during evaporation,
transport in the plasma plume and coating deposition. An
important result in [3] was that PSPVD was assumed to be
featured not only by vapor deposition, but by a combination
of vapor- and nano crystalline cluster deposition. In order
to examine the crystal structure of the coatings,
transmission electron microscopy was carried out to prove
such deposition of clusters. The observed column
substructures with semi-single crystal structure did not
show any overall preferred orientation. This result was also
confirmed by X-ray diffraction analysis. However, local
textures in single column branches were found. These results
are not in contradiction to the description of cluster
deposition, but do not confirm it directly. [...]},
cin = {IEK-1},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {113 - Methods and Concepts for Material Development
(POF3-113) / HITEC - Helmholtz Interdisciplinary Doctoral
Training in Energy and Climate Research (HITEC)
(HITEC-20170406)},
pid = {G:(DE-HGF)POF3-113 / G:(DE-Juel1)HITEC-20170406},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/279599},
}