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@PHDTHESIS{Bakan:279914,
author = {Bakan, Emine},
title = {{Y}ttria-{S}tabilized {Z}irconia / {G}adolinium {Z}irconate
{D}ouble-{L}ayer {P}lasma-{S}prayed {T}hermal {B}arrier
{C}oating {S}ystems ({TBC}s)},
volume = {294},
school = {Ruhr-Universität Bochum},
type = {Dr.},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2015-07788},
isbn = {978-3-95806-100-2},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {vi, 132 S.},
year = {2015},
note = {Ruhr-Universität Bochum, Diss., 2015},
abstract = {Thermal barrier coating (TBC) research and development is
driven by the desirability of further increasing the maximum
inlet temperature in a gas turbine engine. A number of new
top coat ceramic materials have been proposed during the
last decades due to limited temperature capability (1200
°C) of the state-of-the-art yttria-stabilized zirconia (7
wt. \%Y$_{2}$O$_{3}$-ZrO$_{2}$, YSZ) at long term operation.
Zirconate pyrochlores of the large lanthanides((Gd
$\rightarrow$ La)$_{2}$Zr$_{2}$O$_{7}$) have been
particularly attractive due to their higher temperature
phase stability than that of the YSZ. Nonetheless, the
issues related with the implementation of pyrochlores such
as low fracture toughness and formation of deleterious
interphases with thermally grown oxide (TGO,
Al$_{2}$O$_{3}$) were reported. The implication was the
requirement of an interlayer between the pyrochlores and
TGO, which introduced double-layer systems to the TBC
literature. Furthermore, processability issues of
pyrochlores associated with the different evaporation rates
of lanthanide oxides and zirconia resulting in unfavorable
composition variations in the coatings were addressed
indifferent studies. After all, although the material
properties are available, there is a paucity of data in the
literature concerning the properties of the coatings made of
pyrochlores. From the processability point of view the most
reported pyrochlore is La$_{2}$Zr$_{2}$O$_{7}$. Hence, the
goal of this research was to investigate plasma-sprayed
Gd$_{2}$Zr$_{2}$O$_{7}$ (GZO) coatings and YSZ/GZO
double-layer TBC systems. Three main topics were examined
based on processing, performance and properties: (i) the
plasma spray processing of the GZO and its impact on the
microstructural and compositional properties of the GZO
coatings; (ii) the cycling lifetime of the YSZ/GZO
double-layer systems under thermal gradient at a surface
temperature of 1400 °C; (iii) the properties of the GZO and
YSZ coatings such as thermal conductivity, coefficient of
thermal expansion as well as time and temperature-dependent
elastic and creep deformations. Thermal cycling results
displayed that the double-layer YSZ/GZO TBC concept is able
to provide signicant lifetime improvement at 1400 °C
surface temperature compared to the standard YSZ. The
investigations on the chemical composition of the as-sprayed
GZO revealed that no signicant gadolinia evaporation, which
would compromise the performance of the coating, takes place
in the examined spray current range (300 A-525 A). The
detailed examination of microstructural properties of the
as-sprayed GZO highlighted the importance of the process
parameters for achieving the desired porosity features
assisting superior lifetime performances. A signicant
insight was gained intothe elastic and creep deformation of
the plasma-sprayed YSZ and GZO coatings which play a
critical role on the development of advanced TBCs. The
overarching conclusion of this work is that the GZO has the
potential to increase the temperature capability of
gasturbines, if it is applied in double-layer TBC systems
and if its microstructure is tailoredby adapted processing.},
cin = {IEK-1},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {113 - Methods and Concepts for Material Development
(POF3-113) / HITEC - Helmholtz Interdisciplinary Doctoral
Training in Energy and Climate Research (HITEC)
(HITEC-20170406)},
pid = {G:(DE-HGF)POF3-113 / G:(DE-Juel1)HITEC-20170406},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/279914},
}