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@ARTICLE{Nordhorn:280687,
author = {Nordhorn, Christian and Mücke, Robert and Mack, Daniel E.
and Vassen, Robert},
title = {{P}robabilistic lifetime model for atmospherically plasma
sprayed thermal barrier coating systems},
journal = {Mechanics of materials},
volume = {93},
issn = {0167-6636},
address = {Amsterdam},
publisher = {Elsevier},
reportid = {FZJ-2016-00444},
pages = {199 - 208},
year = {2016},
abstract = {Calculations of atmospherically plasma sprayed thermal
barrier coating durability were facilitated by the
development of a numerical lifetime model including
probabilistic fracture mechanical analyses of thermally
induced topcoat stress field evolutions. The stress
distributions were determined in finite element analyses
taking into account oxide scale growth and topcoat sintering
as transient degradation effects. The influence of interface
microstructure was investigated by implementing two
different interface approximation functions. Subsequent
fracture mechanical analyses of subcritical crack growth
were performed at numerous different and permanently
assigned abstract crack positions. A comparison of the
transient energy release rate to its critical value, which
depends on crack length and therefore position, results in
statistical distributions of system lifetime as a function
of simulated thermal cycling conditions. The model was
calibrated by presetting an experimental lifetime
distribution which was determined in thermal cycling
experiments performed at a burner rig facility. The
associated cycle-dependent calibration parameter reflects
the effect of fracture toughness increase for increasing
crack lengths. Experimental reference values for system
lifetime were found to be reproduced by the lifetime model.
The stress field inversion directly correlated to oxide
scale growth rate was identified as the main failure
mechanism. The expectation values and standard deviations of
the calculated lifetime distributions were found to be in
accordance to the experimentally obtained lifetime data and
the data scattering typically observed in thermal cycling.},
cin = {IEK-1},
ddc = {550},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {113 - Methods and Concepts for Material Development
(POF3-113)},
pid = {G:(DE-HGF)POF3-113},
typ = {PUB:(DE-HGF)16},
UT = {WOS:000368748900015},
doi = {10.1016/j.mechmat.2015.11.002},
url = {https://juser.fz-juelich.de/record/280687},
}