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@PHDTHESIS{Terberger:283042,
author = {Terberger, Philipp J.},
title = {{A}lterung von {V}akuum-plasmagespritzten
{MC}r{A}l{Y}-{S}chutzschichten und ihre {W}echselwirkung mit
{N}ickel- und {C}obalt-basierten
$\gamma$/$\gamma$’-{S}uperlegierungen},
volume = {301},
school = {Universität Bochum},
type = {Dr.},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2016-01724},
isbn = {978-3-95806-113-2},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {IX, 149 S.},
year = {2015},
note = {Universität Bochum, Diss., 2015},
abstract = {$\gamma$/$\gamma$’ single crystal superalloys with
plasma-sprayed thermal barrier coating systems are used as
turbine rotor blades in gas turbines if the blades are
exposed to high temperatures and high mechanical loads. A
bond coat (BC) is part of the thermal barrier coating
system. It protects the substrate from oxidation and ensures
good bonding of the ceramic coating that serves as a thermal
insulator. MCrAlY (M=Ni,Co) alloys are commonly used as BCs.
They form a protective Al$_{2}$O$_{3}$ layer. This study
invesitgates four different vacuum plasma-sprayed MCrAlY BCs
with and without Re after thermal treatment of up to 1000 h
at 1044°C in air. The employed substrates are the Ni-based
superalloy ERBO1 and the novel Co-based $\gamma$/$\gamma$’
superalloy ERBOCo-1. Additionally, the ternary
$\gamma$/$\gamma$’ alloy Co-9Al-9W (in at.\%) was aged
with a BC for up to 500 h at 900°C. Up to now little is
known about the interaction of the Co-based substrates and
the BCs. Oxidation and Al depletion of the BC as well as the
interdiffusion of BCs and substrates are analysed primarily
on the basis of SEM/EDXand XRD. The effect of Y and Hf on
the microstructure of the oxide scale is discussed. Rate
constants show that Hf results in higher oxidation rates
while Re slows down the oxidation. The influence of the
alloying elements on the BC microstructure is described. For
exam-ple, Co prevents the formation of $\gamma$' phase, Re
slows down diffusion and results in theformation of brittle
phases. The choice of substrate material has no measurable
influence on the oxidation. Qualitative and quantitative
analysis of the interdiffusion zone (IDZ) shows that the
choi-ce of substrate surface pre-treatment (grit blasting or
grinding) has a major influence on the interdiffusion
behaviour with the BC. Grinding results in a thinner IDZ and
fewer topologically closed packed (TCP) phases. The reason
for this is the recrystallisation of the single crystal
substrate. A study of the influence of the substrate crystal
orientationon the interdiffusion shows no correlation.
However, microstructure and thickness of the IDZ are
influenced by the choice of BC. Co-9Al-9W shows a better
compatibility with a CoNiCrAlY BC compared to a NiCo-CrAlY
BC. This is attributed to the Cr activity. $\mu$ phase and
$\sigma$ phase form in the IDZ. The reaction of Y and Hf
with Al$_{2}$O$_{3}$ grit on the substrate surface is
analysed. ERBOCo-1 shows particularly good results with
MCrAlY BCs. No or few TCP phases form. Parabolic rate
constants of the IDZ growth are similiar to those for ERBO1.
Diffusion of substrate elements to the outer part of the BCs
was found.},
cin = {IEK-1},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {899 - ohne Topic (POF3-899) / HITEC - Helmholtz
Interdisciplinary Doctoral Training in Energy and Climate
Research (HITEC) (HITEC-20170406)},
pid = {G:(DE-HGF)POF3-899 / G:(DE-Juel1)HITEC-20170406},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/283042},
}