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@PHDTHESIS{Majerus:42143,
author = {Majerus, Patrick},
title = {{N}eue {V}erfahren zur {A}nalyse des {V}erformungs- und
{S}chädigungsverhaltens von {MC}r{A}l{Y}-{S}chichten im
{W}ärmedämmschichtsystem},
volume = {34},
school = {RWTH Aachen},
type = {Dr. (FH)},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {PreJuSER-42143},
isbn = {3-89336-372-6},
series = {Schriften des Forschungszentrums Jülich. Reihe
Energietechnik/Energy Technology},
pages = {157 Seiten},
year = {2004},
note = {Record converted from VDB: 12.11.2012; RWTH Aachen, Diss.,
2003},
abstract = {Thermal barrier coatings applied to thermally highly loaded
areas of land-based gas turbines represent a promising tool
to increase efficiency and to reduce emissions in the
conventional electric power production. A basic requirement
to achieve reliable use of thermal barrier coatings is an
improved understanding of deformation and damage within the
coating system and of the respective influencing factors.
The present work is concerned with the application of new
experimental procedures to a thermal barrier coating system,
composed of an APS- or EB-PVD-TBC (partially stabilised
Zirconia) and a VPS bond coat $(48,3\%$ Ni, $21,1\%$ Co,
$17,1\%$ Cr, $12,6\%$ Al, $0,61\%$ Y, $0,4\%$ Hf) on the
single crystal alloy CMSX-4. The creep properties within the
coating system of the MCrAlY bond coat have been
investigated using a double shear creep testing assembly,
especially developed for thermal barrier coatings.
Parameters to describe primary and secondary creep for the
temperature range 750°C - 1050°C were acquired on
specimens before and after annealing at 1050°C. The
influence of temperature and creep deformation on the
microstructure was additionally evaluated. Based on these
results, a set of data describing the deformation behaviour
of the MCrAlY coating was established to be used in finite
element models. Accompanying three and four point bending
tests, a combination of two non-destructive diagnostic
procedures, acoustic emission analysis and optical in-situ
observations by CCD camera, was used to study mechanically
induced damage evolution of the coating system. Time and
location of crack initiation, as well as crack propagation
path up to macroscopic failure could be assigned for tensile
and compression loading at both, room temperature and
950°C. In addition some of the specimens have been annealed
over 300 hours at 1050°C prior to testing. Critical strain
values were determined in correlation to the damage
evolution. A TMF testing device was build up, designed to
simulate the service loading of turbine blades in the lab as
a superposition of cyclic thermal and cyclic mechanical
loads. The progressive method of Pulse Thermography has been
used to detect hidden delamination cracks within the TBC. To
design the experimental simulation, a dwell time at high
temperature was integrated into the thermomechanical cycle,
which led to an activation of oxidation processes at the
interface. This was shown to be a necessary requirement in
order to simulate the failure type of the TBC system, known
from gas turbines.},
cin = {IWV-2},
ddc = {620},
cid = {I:(DE-Juel1)VDB2},
pnm = {Werkstoffsysteme für Kraftwerke},
pid = {G:(DE-Juel1)FUEK248},
typ = {PUB:(DE-HGF)11 / PUB:(DE-HGF)3},
url = {https://juser.fz-juelich.de/record/42143},
}