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@PHDTHESIS{Duan:830192,
author = {Duan, Ran},
title = {{P}rediction of {O}xidation {I}nduced {L}ife {T}ime for
{FCC} {M}aterials at {H}igh {T}emperature {O}peration},
volume = {374},
school = {RWTH Aachen},
type = {Dr.},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliotek},
reportid = {FZJ-2017-03768},
isbn = {978-3-95806-230-6},
series = {Schriften des Forschungszentrums Jülich Reihe Energie $\&$
Umwelt / Energy $\&$ Environment},
pages = {vi, 180 S.},
year = {2017},
note = {RWTH Aachen, Diss., 2016},
abstract = {With an increasing application of high temperature alloys,
especially Ni-based superalloys in automobile and other
industrial fields, the ability to predict components‟
lifetime becomes a predominant demand from both safety and
energy consumption aspects. In the present investigation, an
attempt was made to develop a generalized oxidation lifetime
model for chromia-forming FCC alloys that can be
incorporated into alloy data sheets and easily understood
and employed by component designers. The model captures the
most important damaging oxidation effects relevant for
component design: wall thickness loss, scale spallation and
the occurrence of “breakaway” oxidation. The material
used for development of the concept was the wrought NiCrW
base alloy 230. For deriving modeling input parameters and
for verification of the model approach, specimens of this
alloy with different thicknesses were exposed cyclically for
different times at temperatures in the range 950 - 1050°C
in static laboratory air. The studies concentrated on thin
specimens (thickness 0.2 - 0.5 mm) to obtain data for
critical subscale depletion processes resulting in
“breakaway” oxidation within reasonably achievable test
times up to 3000 h. The oxidation kinetics and oxidation
induced subscale microstructural changes from the long term
tests were combined with results from thermogravimetric
analyses (TGA), scanning electron microscopy (SEM) with
energy dispersive x-ray (EDX) spectroscopy and electron
backscatter diffraction (EBSD), as well as glow discharge
optical emission spectroscopy (GDOES). Oxidation induced
microstructural changes as function of specimen thickness,
time and temperature were estimated and modeled using the
software packages Thermocalc and DICTRA. The modeling of the
oxide scale spalling and re-formation was based on the
cyclic oxidation spallation program (COSP), which was
published previously. The program was modified to adapt the
approach to the present experimental observations. A new
model was developed to describe accelerated oxidation
occurring after longer exposure times in case of the
thinnest specimens. The calculated oxidation kinetics was
correlated with the Cr reservoir equation, by means of which
the relation between the consumption and the remained
concentration of the scale forming element (Cr) in the
alloys is established as a function of temperature and
specimen thickness. The results obtained by the reservoir
approach were compared with calculations of Cr concentration
profiles using a finite difference model. Based on this
approach, a generalized lifetime diagram is proposed in
which wall thickness loss as function of time, specimen
thickness and temperature as well as times to reaching a
critical chromium subscale depletion are presented. The same
approach was subsequently applied to the nickel base alloys
X and NiCr 8020 as well as the austenitic steel Nicrofer
2020. Both Ni base alloys showed shorter times to critical
subscale depletion than alloy 230; alloy X mainly due to
higher scale growth rates, alloy NiCr 8020 due to poorer
scale adherence and a lower initial Cr content. The
austenitic steel showed the shortest lifetime mainly due to
Mn and Ti induced high growth rates of the chromia scale and
resulting low Cr interface concentrations.},
cin = {IEK-2},
cid = {I:(DE-Juel1)IEK-2-20101013},
pnm = {899 - ohne Topic (POF3-899)},
pid = {G:(DE-HGF)POF3-899},
typ = {PUB:(DE-HGF)3 / PUB:(DE-HGF)11},
urn = {urn:nbn:de:0001-2017071203},
url = {https://juser.fz-juelich.de/record/830192},
}