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@ARTICLE{Tillmann:858376,
author = {Tillmann, W. and Schaak, C. and Hagen, L. and Mauer, G. and
Matthäus, G.},
title = {{I}nternal {D}iameter {C}oating {P}rocesses for {B}ond
{C}oat ({HVOF}) and {T}hermal {B}arrier {C}oating ({APS})
{S}ystems},
journal = {Journal of thermal spray technology},
volume = {28},
number = {1-2},
issn = {1544-1016},
address = {Boston, Mass.},
publisher = {Springer},
reportid = {FZJ-2018-07262},
pages = {233 - 241},
year = {2019},
note = {Editor´s Choice Article},
abstract = {Current developments in different industrial sectors show
an increasing demand of thermally sprayed internal diameter
(ID) coatings. The most recent research and development is
mainly focused on commercial applications such as arc
spraying (AS), atmospheric plasma spraying (APS), and plasma
transferred wire arc spraying, especially for cylinder liner
surfaces. However, efficient HVOF torches are meanwhile
available for ID applications as well, but in this field,
there is still a lack of scientific research. Especially,
the compact design of HVOF-ID and APS-ID spray guns, the
need of finer powders, and the internal spray situation
leads to new process effects and challenges, which have to
be understood in order to achieve high-quality coating
properties comparable to outer diameter coatings. Thus, in
the present work, the focus is on the ID spraying of bond
coats (BC) and thermal barrier coatings (TBC) for
high-temperature applications. An HVOF-ID gun with a N2
injection was used to spray dense BCs (MCrAlY) coatings. The
TBCs (YSZ) were sprayed by utilizing an APS-ID torch.
Initially, flat steel samples were used as substrates. The
morphology and properties of the sprayed ID coating systems
were investigated with respect to the combination of
different HVOF and APS spray parameter sets. The results of
the conducted experiments show that the HVOF-ID spray
process with N2 injection allows to adjust the particle
temperatures and speeds within a wide range. CoNiCrAlY bond
coats with a porosity from 3.09 to $3.92\%$ were produced.
The spray distance was set to 53 mm, which leads to a
smallest coatable ID of 133 mm. The porosity of the TBC
ranged from 7.2 to $7.3\%.$ The spray distance for the
APS-ID process was set to 70 mm, which leads to a smallest
coatable ID of 118 mm.},
cin = {IEK-1},
ddc = {670},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {113 - Methods and Concepts for Material Development
(POF3-113)},
pid = {G:(DE-HGF)POF3-113},
typ = {PUB:(DE-HGF)16},
UT = {WOS:000456599500021},
doi = {10.1007/s11666-018-0781-4},
url = {https://juser.fz-juelich.de/record/858376},
}