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@PHDTHESIS{Dash:894401,
author = {Dash, Apurv},
title = {{P}rocessing and creep resistance of short {S}i{C} fiber
containing {T}i$_{3}${S}i{C}$_{2}$ {MAX} phase composites},
volume = {543},
school = {RWTH Aachen},
type = {Dissertation},
address = {Jülich},
publisher = {Forschungszentrum Jülich GmbH Zentralbibliothek, Verlag},
reportid = {FZJ-2021-03205},
isbn = {978-3-95806-558-1},
series = {Schriften des Forschungszentrums Jülich. Reihe Energie
$\&$ Umwelt / Energy $\&$ Environment},
pages = {vii, 125 S.},
year = {2021},
note = {Dissertation, RWTH Aachen, 2020},
abstract = {Alternative materials for high temperature applications
might offer a solution to higherefficiency and low fuel
consumption for jet engines. A possible candidate for such
materialis Ti$_{3}$SiC$_{2}$ which is a ceramic material
with unique combination of mechanical properties at high
temperature. Ceramics are brittle in nature and have a
typically low Weibull modulus as compared to metals. Hence,
monolithic ceramic parts cannot directly replace metal parts
due to the lack of reliability. Ceramic matrix composites
(CMCs) with bulk ceramic material as the matrix and a
ceramic fiber as the reinforcement offers the possibility to
have high strength at high temperature but present some
limitations like high costs and very few applications
despite the huge economical efforts in the last decade. The
complex processing routes followed for the fabrication of
CMC have limited the applications. The present work is about
the fabrication of a CMC with Ti$_{3}$SiC$_{2}$ as the
matrix and short SiC fiber as the reinforcement material.
Ti$_{3}$SiC$_{2}$ is a special ceramic material which is
machinable at room temperature and has a certain degree of
plasticity at high temperature(∼1200 °C). A novel molten
salt-based process was developed to synthesize high purity
Ti$_{3}$SiC$_{2}$ at a large scale (1kg/batch) in air. The
method involved mixing of elemental precursor with KBr salt
and high temperature treatment at 1250 °C to obtain the
desired Ti$_{3}$SiC$_{2}$ phase. Al was added to the
reaction mixture to enhance the purity of Ti$_{3}$SiC$_{2}$.
The effect of different levels of Al addition on the
evolution of the Ti$_{3}$SiC$_{2}$ phase was studied. The
synthesis process itself was studied to understand the
barrier of oxidation to the oxidation prone materials. Apart
from Ti$_{3}$SiC$_{2}$, a wide range of non-oxide
ceramicslike TiC, Ti$_{2}$AlC, Ti$_{3}$AlC$_{2}$,
Cr$_{2}$AlC, Ti$_{2}$AlN, MoAlB and many more were
synthesized for the proof of concept. Metals like titanium
were also sintered in dense and porous forms using the same
process in air. The method was referred to as Molten Salt
Shielded Synthesis/Sintering (MS$^{3}$). MS$^{3}$ process
resulted in a reduction of the synthesis temperature of
Ti$_{3}$SiC$_{2}$ along with other non-oxide ceramics.
MS$^{3}$ process can be carried out in air without the need
of expensive atmosphere-controlled furnaces. The dissolution
of salt after MS$^{3}$ process results in micro-metric
agglomerated powder which does not need to be milled unlike
conventional solid-state reactions. The synthesized
Ti$_{3}$SiC$_{2}$ powder was sintered in spark plasma
sintering (SPS) furnace at 1250 °C with a uniaxial pressure
of 80 MPa. Similarly, CMCs were also sintered in SPS by
following a powder metallurgical process to mix the
reinforcement with the synthesized Ti$_{3}$SiC$_{2}$ powder.
The reinforcement of Ti$_{3}$SiC$_{2}$ was done in
macroscale and microscale. The macroscale reinforcement was
done by adding 10 and 20 vol.\% chopped polycrystalline SiC
fibers (1 mm) whereas the microscale reinforcement was done
by adding 10and 20 vol.\% of single crystalline SiC
whiskers.[...]},
cin = {IEK-1},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {1241 - Gas turbines (POF4-124)},
pid = {G:(DE-HGF)POF4-1241},
typ = {PUB:(DE-HGF)3 / PUB:(DE-HGF)11},
url = {https://juser.fz-juelich.de/record/894401},
}