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@ARTICLE{Heyl:1007221,
author = {Heyl, Hanna and Mack, Daniel Emil and Tandler, Martin and
Schrüfer, Susanne and Vaßen, Robert},
title = {{E}ffects of laser-structured and {APS} flash-coated
{C}o{N}i{C}r{A}l{Y} bondcoats on the furnace cycle lifetime
of double-layered {Y}2{O}3-stabilized {Z}r{O}2/{M}g{A}l2{O}4
abradable coatings},
journal = {Surface and coatings technology},
volume = {464},
issn = {0257-8972},
address = {Amsterdam [u.a.]},
publisher = {Elsevier Science},
reportid = {FZJ-2023-01993},
pages = {129513 -},
year = {2023},
abstract = {Improving the mechanical interlocking within the layers of
an abradable and a thermal barrier coating (TBC) plays a key
role in extending its lifetime. This can be achieved by
increasing the surface profile of the bondcoat using laser
ablation and flash coating. To this end, this work analyzes
the impact of laser-ablated and atmospherically
plasma-sprayed flash-coated CoNiCrAlY bondcoats on the
furnace cycle lifetime of double-layered Y2O3-stabilized
ZrO2/MgAl2O4 abradable coatings. The three different
bondcoat modifications studied in this work are, namely, a
laser-ablated vacuum plasma sprayed bondcoat with a
square-shaped grid surface structure, a laser-ablated vacuum
plasma sprayed bondcoat with an additional atmospheric
plasma sprayed fine flash-coat for increased
micro-roughness, and a standard vacuum plasma sprayed
bondcoat with a coarse and a subsequent fine atmospherically
plasma sprayed flash-coat. As a reference sample, a standard
vacuum plasma sprayed bondcoat is used. A detailed analysis
of the optimal laser parameters to manufacture homogenous
laser-structured bondcoats is presented, while furnace cycle
tests at 1100 °C are used to identify the performance of
the different bondcoat/ceramic topcoat systems. The obtained
results show that the cycling lifetime improved for all
three modified bondcoats compared to the standard bondcoat.
However, the two laser-structured bondcoats present the most
significant increase by almost three times. X-ray
diffraction and scanning electron microscope results further
reveal that the laser ablation process has no considerable
effect on the material composition. Furthermore, roughness
measurements highlight that the bondcoat's macro-roughness
has a more pronounced effect on the cycling life than its
micro-roughness. The furnace cycle tests, moreover, show
that both laser-structured bondcoats have different failure
modes, but similar cycling lifetime.},
cin = {IEK-1},
ddc = {670},
cid = {I:(DE-Juel1)IEK-1-20101013},
pnm = {1241 - Gas turbines (POF4-124)},
pid = {G:(DE-HGF)POF4-1241},
typ = {PUB:(DE-HGF)16},
UT = {WOS:000993771600001},
doi = {10.1016/j.surfcoat.2023.129513},
url = {https://juser.fz-juelich.de/record/1007221},
}