Journal Article FZJ-2016-07925

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Correlation of splat morphologies with porosity and residual stress in plasma-sprayed YSZ coatings

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2017
Elsevier Science Amsterdam [u.a.]

Surface and coatings technology 318, 157 - 169 () [10.1016/j.surfcoat.2016.12.061]

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Abstract: The Atmospheric Plasma Spray (APS) Process is a widely used technique for manufacturing ceramic coatings with unique properties for many applications, whereat the residual stresses within these coatings are an important factor affecting their performance. The coating formation is characterized by the subsequent impingement of a large number of more or less molten particles forming the so called splats. Understanding the mechanisms connecting these smallest structural elements with the overall coating properties enables the specific design of the coating process. In the present work, the correlation between coating porosity, Young's modulus, and residual stress with the particle melting was investigated. Therefore, single splats were collected on mirror-polished substrates and evaluated by identifying different types and their relative fractions under various spray conditions. Microscopic investigations were performed to obtain information on the spreading behavior of the different splat types to establish a relation to the coating properties. Furthermore, the particles were characterized by in-flight measurement of their temperature and the obtained results were evaluated in terms of their degree of melting. This was compared with the experimentally observed splat type amounts and finally correlated to the investigated coating properties.

Classification:

Contributing Institute(s):
  1. Werkstoffsynthese und Herstellungsverfahren (IEK-1)
  2. JARA-ENERGY (JARA-ENERGY)
Research Program(s):
  1. 113 - Methods and Concepts for Material Development (POF3-113) (POF3-113)
  2. HITEC - Helmholtz Interdisciplinary Doctoral Training in Energy and Climate Research (HITEC) (HITEC-20170406) (HITEC-20170406)

Appears in the scientific report 2017
Database coverage:
Medline ; Current Contents - Engineering, Computing and Technology ; Ebsco Academic Search ; IF < 5 ; JCR ; NationallizenzNationallizenz ; SCOPUS ; Science Citation Index ; Science Citation Index Expanded ; Thomson Reuters Master Journal List ; Web of Science Core Collection
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 Record created 2016-12-21, last modified 2024-07-11


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