Journal Article FZJ-2017-01053

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Isothermal and cyclic oxidation behavior of free standing MCrAlY coatings manufactured by high-velocity atmospheric plasma spraying

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2017
Elsevier Science Amsterdam [u.a.]

Surface and coatings technology 313, 191-201 () [10.1016/j.surfcoat.2017.01.081]

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Abstract: In the present paper the high temperature oxidation behavior of a free standing NiCoCrAlY coating produced by high-velocity atmospheric plasma spraying (HV-APS) is investigated and compared with that produced by conventional low pressure plasma spraying (LPPS). Isothermal thermogravimetric experiments at 1000 and 1100 °C in synthetic air revealed a lower oxidation rate of the HV-APS than the LPPS coating. Both coatings formed oxide scales based on alpha alumina, however, in the LPPS coating incorporation of coarse mixed Y/Al-oxide pegs into the scale occurred, increasing the oxidation rate by providing short circuit paths for oxygen diffusion probably due to higher diffusivities in the mixed oxide and/or along the interfaces between mixed oxide and alumina. In the HV-APS coatings most of the yttrium was tied-up in sub-μm Y-containing oxide particles and only minor amounts of mixed Y/Al oxide precipitates were found in the alumina surface scale. Cyclic air oxidation tests at 1100 °C revealed a lower oxidation rate and better scale adherence for the HV-APS coating.The results thus show that HV-APS is a promising method for the processing of MCrAlY coatings. The specific yttrium distribution in form of fine oxide precipitates in the HV-APS material prevents the formation of deleterious Y-rich oxide pegs and promotes formation of a slowly growing, protective alumina scale with excellent adherence.

Classification:

Contributing Institute(s):
  1. Werkstoffsynthese und Herstellungsverfahren (IEK-1)
  2. Werkstoffstruktur und -eigenschaften (IEK-2)
Research Program(s):
  1. 113 - Methods and Concepts for Material Development (POF3-113) (POF3-113)

Appears in the scientific report 2017
Database coverage:
Medline ; Current Contents - Engineering, Computing and Technology ; Ebsco Academic Search ; IF < 5 ; JCR ; NationallizenzNationallizenz ; SCOPUS ; Science Citation Index ; Science Citation Index Expanded ; Thomson Reuters Master Journal List ; Web of Science Core Collection
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 Record created 2017-01-26, last modified 2024-07-11


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