Journal Article FZJ-2018-06008

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Steering and In-situ Monitoring of Drying Phenomena during Film Fabrication

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2019
Blue Bell, Pa.

Journal of coatings technology and research 16(5), 1213-1221 () [10.1007/s11998-019-00206-5]

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Abstract: During film fabrication, the phenomena of crack formation and delamination are often observed, dramatically hindering the discovery and characterization of new materials for energy applications. In this work, we report on a novel approach to fully steer the drying parameters or “knobs” that are commonly used during electrode manufacture. It allows us to precisely in situ control and monitor the solvent-specific evaporation rates that affect the development of suspension composition during drying. We managed to control the capillary stress inside the layer by precisely controlling the selectivity of solvent evaporation. Large cracks result when the surface tension increases over time and layer delamination occurs. When using an n-propanol/water system, critical crack formation is achieved when water is enriched by decreasing the gas exchange during drying or preloading the gas phase with water vapor. High gas exchange rates inhibit the water’s enrichment, and therefore, only small surface cracks develop. The experiments also surprisingly indicate that the drying temperature has no significant effect on crack formation. These results are of fundamental meaning for the future development of electrodes as the drying step has a high impact on the products specification and now can be ultimately controlled. The future development of electrodes will surely benefit from this achievement in the controlled fabrication of films for a variety of applications.

Classification:

Contributing Institute(s):
  1. Elektrochemische Verfahrenstechnik (IEK-14)
Research Program(s):
  1. 135 - Fuel Cells (POF3-135) (POF3-135)

Appears in the scientific report 2019
Database coverage:
Medline ; Embargoed OpenAccess ; Clarivate Analytics Master Journal List ; Current Contents - Engineering, Computing and Technology ; IF < 5 ; JCR ; SCOPUS ; Science Citation Index ; Science Citation Index Expanded ; Web of Science Core Collection
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Open Access

 Record created 2018-10-24, last modified 2024-07-12


Published on 2019-05-06. Available in OpenAccess from 2020-05-06.:
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